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Well here are some pictures of my 1600E from September 2012 when i picked it upp after it had spent almost 30 years in a barn. Here i will put in som pictures as the renovation of the Cortina progresses

5

First from the front and then

From the rear

Picking up the car in december of 2012

Outside the garage under construction in the spring of 2013

And from the front with wrong grille, rust and no auxiliary lights

Spring of 2013

Just a nice view

Finally the E is in the workshop/garage

201309

So the fuel tank was leaking, well here is a new one grinded down to the metal and checked for wear/leakage

201403

Checked for leaks and primed

201403

Painted and antirust treated

201403

New exhuast system awaiting paint and mounting

201405

So the ball in the gear lever dissapeared

201409

In position to mount fuel tank, exhaust system and fix rear brakes

201412

Rear brake parts ready for use

201501

Brake Servo renovated and painted ready for the car

201501

Front brake parts renovated and ready to be mounted

201503

An old bad repair with just new steel over the rust revealed

201505

All rusted steel cut away and ready for welding in new steel

201505

New steel welded in, rust protected and zink primed

201505

A little more new steel before removing the strut to fix the rot there

201505

Over 30 spot velds removed and the reinforced plate kan be lifted to reveal the rusted steel below

201505

New steel welded in to replace the weakend steel arund the strut

201505

Doesn't look too bad

201505

But is tricky to access with my angle grinder and there is insulation under there that probably don't agree to well with welding

201505

The new steel plate has been welded in and is rust protected and zink painted

201505

Reinforcement plate repaired and bent back into position and spot welded

201505

All holes have been spot welded an linseed oil inserted between the steel plates for rust perotection. Zink paint added to protect the welds

201505

New steel for front wing support welded on beside the strut plates

201505

Finished welding the front strut and surroundings. Rustprotected and zinksprayed.

201507

Black protective paint added

201507

Rust taken away and getting ready for some new steel

201507

Welded in new steel and rust protected with zink paint.

201507

Lower rear part of inner wing with rust and a repairplate for the front of the sill

201508

Final repair on front inner wing now black protective added over the rust protecting paint

201509

Rear wheel arch fake repair some time to get all plaster out and replace with freash steel

201509

The rust have been taken away and only fresh steel present apart from a section cleaned and painte with "Biltema"s rust eater

201509

New steel spot welded

201509

Some more spot welds and it starts to look right

201509

Some more welding and paint and some filler later

201512

Oups another fake repair. Lots of plaster taken away

201601

Cut away all rust

201601

Testing the fit of the wheel arch from Motomobil. Looks nice

201601

So aonther matching of the wheel arch and making some measurements and welding the inner wheel arch in to place

201609

Inner wing welded in to place, now it is just to weld a lot moore!

201609

Some more welding, and my welds are starting to get better and better

201609

The front wing mounted with skrews instead of spot welds

201609

Inner wings mounted inside the wheel house to keep the rust out

201609

Wheel arch welded in to place with a few spot welds

201609

Plastered , grinded and plastered again

201609

Getting almost ready for some paint!

201609

The car has been turned around and inspection of wheel arches on the right side reveals some bad patching, so i have to replace them as well

201609

Really bad wheel arch, pieces are missing from it. So Good that i have a replacement wheel arch

201609

The rusty part of the wing has been cut off exposing the rusty inner wing

201609

Tool well rather rusty due to a wet cloth lying there for almost 30 years

201609

So the rust has been cut out and awaits new fresh metal.

201610

The rusty parts have been removed and a new inner wing edge is in place

201611

Front wing removed and revealing som nasty rust underneath, however not surprising

201611

The front of the sill is very rusty and so are the A-pillar door support.

201611

A bad repair job done on the same place on this side too!

201611

The rust in the supension tower seems to be worse than on the other side

201612

Not much left of the reinforcement bit for the front suspension.

201612

Covering metal removed, showing the condition of the front suspension mount

201612

The rust in the front suspension mount has been cut out and awaits new and fresh metal

201612

Other angle

201612

Rear right hand valance replaced and plastering begun

201701

Valance done and now the part behind the wheel arch where there has been a wet rag for some 30 years or so

201701

Finished welding and begun plastering

201701

Looking better and better

201701

Could not resist placing the wheel there just to see....

201701

Starting on the suspension top again and replaced the upper part of the strut arms with 3mm steel

201702

Other angle

201702

Replaced all steel in the suspension top with 3mm thick steel, 1mm thicker than original

201702

Side "outside" reinforcement has after restoring been welded into place and rust protect laquered

201702

And painted black and got some underbody to protect against mechanical attacks

201702

So attention has gone to the bottom and the rusty parts has bee cut away. Which is the jack frame, some of the floor and the inner wing

201702

The cut away part at the bottom at the A-pillar, I will make a new steel part or parts that will be welded in instead of the rusty parts. The jacking part frame will be made in 3mm steel for robustness and because I have it

201702

So a new framepart built from 3mm thick steel. The tube for the jack has been transferd

201703

A-Pillar repaired, rust protected, painted and then underseal on top to protect from wear

201703

New homemade reinforcement welded in and rust protected with linseed oil and painted with rust protective paint.

201703

I had to build a new front wing support on the front panel due to that to original part had rusted away and this gives a better support for screwing the wings on instead of welding

201703

Badge

1969

The rusty parts above the lights has been cut away, showing how it looks underneath

201703

New steel welded in to support the inner wing mount.

201703

Upper steel welded in to match the front steel going across the front. Protected with protective paint

201703

Then light "cavern" grinded away all rust the rust protected and painted with zink protecitve paint

201703

And after that with a red primer

201703

And after that a coat of Amber Gold.....

201703

So inner wing ready for the front wing

201703

So inner wing mounted

201703

Front wing in place and looks rather nice

201703

Have been out for a spin. It runs hot and all over the road. So in again and fix stearing bushes and water pump

201706

While i'm at it i painted the exhuats

201706

So this is the culprit to why the car was hard to roll

201708

Finally ready for a test drive again

201708

Outside the garage , this time sadly 3rd gear is very noisy so it probably needs a gearbox renovation

201708

Lid and gearforks removed

201712

Gearbox interior

201712

Lots of stuff in a gearbox

201712

So the outer parts of the gearbox finished and rust protected

201712

So there are 20 needle bearings in the "bottenstock" (sorry dont know what is's called in english) and not 21 as the repair handbook says

201804

So finally succeded in mounting the gearbox interoir with new bearings, Thank you Bertil for all the help

201804

Gearbox with gears and outgoing shaft removed, showing the bottom shaft let down and the reverse gear and ingoing shaft

201804

So outgoing shaft with gears and outgoing bearing mounted in the strut, awaiting mounting in gearbox house

201804

Strut mounted in gearbox house, starting to look tidy

201804

Gearbox completely mounted and ready to be mounted in the car. The test drive revealed no bad sounds what so ever so renovation succesful :-)

201804

Rims under renovation. Grinded and varnished. Chrome polish left

201804

The seat's clothes are not that bad under the hairy covers

201805

So here we are finally, all ready for the Swedish MOT or the Swedish Motor vehicle inspection

201805

Rims finished. Paint drying over night

201805

Before and after

201806

Anti-rollbar rustprotected with Biltemas rusteater

201806

Pressed Track Control arms, rusty and ugly waiting to be scrapped as soon as my new TCA's arrive from Australia

201806

Old pressed and rusty TCA's along the new casted ones from australia

201806

The new cast TCA painted with the new bushes exept the new outer TCA's poly bushes

201806

So all parts of the steering renovated, rust protected and paints, ready to be mounted

201807

So the look very different but the distances are correct, though for while that the new ones where shorter but i t seams they are not

201809

Finally passed MOT (bilprovningen) so no new more of that until 2099 but maybe some visits anyway to check everything sometime in the future

201810

Engine is still going hot and not so strange with all this stuff in it restricting waterflow

201810

So a real flush of the engine to get all the rust out, so now it runs with normal temp

201810

So when the float is leaking and gets filled with fuel, the fuel gauge shows empty tank all the time

201810

I got hold of 5 fine rims and the mounting parts inside the grill for the auxiliary lights

201812

Beginning the new year with 6 restored and painted E rims. 5 for the E and one for the Capri

201901

Auxiliary lights mounted together with some modern lights under the bumper

201901

So the overriders are a bit rusty, time to send to the chromer perhaps

201901

Seems like the car has been lowered som time in the past

201901

A little more shine, a new bumper and chrome sorounding för the registration plate

201901

I decided to move the battery to the luggage so here it is in a box with the 150A fuse

201902

Tested fitting the box in the tool well and it fits just fine, mounted into the floor with two M10 bolts. The white cable is for the clock

201902

So at last mounted and working

201902

So finally new tires for the 1600E as well, spare weel also new

201903

The heater valve is somewhat compromised after 50 years. But i new one is ordered from Tradera

201904

A new mat for the boot from Biltema fits rather well

201904

New rear view mirrors have juat arrrived from ebay. Will hopefully fit them one day also

201906

So no engine in. Low compression on first cylinder and the engine comes out for new rings

201906

Engine ready to be refitted with new rings so hopefully better compression

201906

And so the engine is in place

201906

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2019XX

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2019XX

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